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Open Cell Foam
Poly
Foam
Super Soft
HD36 High Quality
HD 23 Rubber
Lux
Automotive Foam (Super Lux)
Memory Foam 2.5LB
Memory Foam 4.3LB
Speaker Foam
Dry Fast Foam
Charcoal Regular
Charcoal Firm
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Poly Foam (Occasional Use)
Common Uses:
wedges, mattresses & cushions, packaging, shipping, & dog beds.
NOTE: Thick pieces of
poly foam will develop "sink" areas after heavy and/or everyday use |
|
Super Soft
Common Uses:
back Cushions, baby mattresses, & mattresses for people with back sores,
and/or must sleep for extended periods of time. |
|
Test Method |
ASTM D 3574
(all) |
Test Method |
ASTM D 3574
(all) |
|
Property |
Values |
Property |
Values |
|
Color |
White |
Color |
White |
|
Life |
1-2 years |
Life |
2-5 years |
|
Compression |
30-40% min. |
Compression |
10-20% min. |
|
Density (Lbs./Cubic Ft.) |
1.5 |
Density (Lbs./Cubic Ft.) |
1.2 |
|
25% IFD (Lbs) |
36 |
25% IFD (Lbs) |
12 |
|
Support Factor (65%/25% Min.) |
1.90 |
Support Factor (65%/25% Min.) |
1.90 |
|
Air Flow (CFM) Min. |
3.00 |
Air Flow (CFM) Min. |
3.00 |
|
Tensile (PSI) Min. |
14.0 |
Tensile (PSI) Min. |
10.0 |
|
Elongation (%) Min. |
200 |
Elongation (%) Min. |
200 |
|
Tear (PPI) Min. |
1.50 |
Tear (PPI) Min. |
1.10 |
|
Resiliency (%) Min. |
40 |
Resiliency (%) Min. |
40 |
Fire Retardant Classification
|
UL900, Class 2,
Non Fire Retardant |
Fire Retardant Classification |
UL900, Class 2,
Non Fire Retardant |
|
HD36 High Density
(Medium) Common Uses:
Sofa
cushions, bay windows, benches, chairs, and mattresses. |
|
HD Rubber 23 (Soft-Medium)
Common Uses:
back Cushions, baby mattresses, & mattresses for people with back sores,
and/or must sleep for extended periods of time. |
| Test
Method |
ASTM D 3574 (all) |
Test
Method |
|
|
Property |
Values |
Property |
Values |
| Color |
White |
Color |
Natural |
| Life |
12-18
years |
Life |
15-20
years |
|
Compression |
35-40%
min. |
Compression |
|
|
Density (Lbs./Cubic Ft.) |
2.8
|
Density (Lbs./Cubic Ft.) |
2.3+/-.10lb/ft3 |
| 25%
IFD (Lbs) |
35 |
25%
IFD (Lbs) |
|
|
Support Factor (65%/25% Min.) |
1.90 |
Support Factor (65%/25% Min.) |
|
| Air
Flow (CFM) Min. |
3.00 |
Air
Flow (CFM) Min. |
4 (cfm)
min. |
|
Tensile (PSI) Min. |
12.0 |
Tensile (PSI) Min. |
12 psi
min |
|
Elongation (%) Min. |
150 |
Elongation (%) Min. |
130%
mi |
| Tear
(PPI) Min. |
1.20 |
Tear
(PPI) Min. |
1.2
ppi min. |
|
Resiliency (%) Min. |
45 |
Resiliency (%) Min. |
55%
min. |
Fire
Retardant Classification
|
UL900,
Class 2,
Non Fire Retardant |
Fire
Retardant Classification |
|
LUX
(Extra Firm)
Common Uses:
Kitchen and
dinning room Seats, Bar Stools, exercise bench, sofa cushion for heavy
people, bay windows, benches, chairs, and mattresses. |
|
Super Lux (Automotive Foam)
Common Uses : chair padding, and fireplace covers.
|
| Test
Method |
ASTM D 3574 (all) |
Test
Method |
ASTM D
3574(all) |
|
Property |
Values |
Property |
Values
(Q51) & (Q61) |
| Color |
Blue |
Color |
Light
Yellow |
| Life |
12-18
years |
Density (Lbs./Cubic Ft.) |
3.2 |
|
Compression |
40-50%
min. |
25% IFD (Lbs) |
56 &
68 |
|
Density (Lbs./Cubic Ft.) |
2.8
|
Tensile (PSI) Min. |
10 |
| 25%
IFD (Lbs) |
50 |
Elongation (%) Min. |
1.0 |
|
Support Factor (65%/25% Min.) |
1.90 |
Tear (PPI) Min. |
100 |
| Air
Flow (CFM) Min. |
3.00 |
Fire Retardant
Classification |
FMVSS-302 and
Calif. TB #117 |
|
Tensile (PSI) Min. |
12.0 |
|
|
|
Elongation (%) Min. |
150 |
|
|
| Tear
(PPI) Min. |
1.20 |
|
|
|
Resiliency (%) Min. |
45 |
|
|
Fire
Retardant Classification
|
FMVSS-302 and
Calif. TB #117 |
|
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Memory Foam 2.5
Common Uses:
Bed Toppers.
When you lay down to sleep it reacts to the temperature of your body and
begins to mold itself to your shape. |
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Memory Foam 4.3:
Common Uses:
Bed Toppers.
When you lay down to sleep it reacts to the temperature of your body and
begins to mold itself to your shape.
(The 4.3 memory molds to your body more than the 2.5 density.)
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|
Test Method |
ASTM D 3574
(all) |
Test Method |
ASTM D 3574
(all) |
|
Property |
Values |
Property |
Values |
| Color |
Cream |
Color
|
White |
|
Density (Lbs./Cubic Ft.) |
4.5 |
Density (Lbs./Cubic Ft.) |
4.3
|
| Life |
|
Life |
8-18
Years |
| 25%
IFD (Lbs) |
|
25%
IFD (Lbs) |
12 |
|
Recovery (average in seconds) |
|
Recovery (average in seconds) |
23 |
| Air
Flow (Dow) Min. |
|
Air
Flow (Dow) Min. |
0.5 |
| Fire
Retardant Classification |
|
Fire
Retardant Classification |
Calif. TB #117 |
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Anti-Microbial |
|
Anti-Microbial |
Yes
(0.1 pph DM50) |
|
Tinuvin 213 |
|
Tinuvin 213 |
No |
Speaker Foam
Common Used: applications include speaker
covers, filters and cleaning. |
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Dry Fast Foam
Common Used: Patio cushions, under phifertix material. |
| Test
Method |
ASTM 3574-91 (all) |
Test
Method |
ASTM
3574-91 (all) |
|
Property |
Values |
Property |
Values |
| Color |
Charcoal Gray |
Life |
5-8 years |
| Life |
5-10
years |
Color |
Beige |
|
Density (Lbs./Cubic Ft.) |
1.4 |
Density (Lbs./Cubic Ft.) |
1.8
–1.9 |
| 25%
Compression Force Deflection (CFD) |
.45 |
25% IFD (Lbs) |
75 |
| Cell
Count (Pores PSI) |
30 |
65% IFD (Lbs) |
135 |
| Air
Flow (CFM) |
18.0 |
Cell Count (Pores PSI) |
25 |
|
Tensile (PSI) Min. |
20 |
Air Flow (CFM) |
20 |
|
Elongation (%) Min. |
180 |
Tensile (PSI) Min. |
20 |
| Tear
(PSI) Min. |
5.0 |
Elongation (%) Min. |
150 |
Compression Set
(@ 50% Deflection) % Max. |
15
|
Tear (PSI) Min. |
5.0 |
| 25%
CLD Autoclave Loss (% Max.) |
25 |
Sag Factor (Nominal) |
1.8 |
Compression Set
(@ 50% Deflection Autoclave Loss)
% Max. |
10
|
Compression Set
(@ 50% Deflection) % Max. |
20 |
|
Tensile Strength Dry Heat Loss (% Max.) |
20 |
25% CLD Autoclave Loss (% Max.) |
25 |
| Fire
Retardant Classification |
FMVSS-302 |
Compression Set
(@ 50% Deflection Autoclave Loss)
% Max. |
10 |
| |
|
Tensile Strength Dry Heat Loss (% Max.) |
15 |
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Fire Retardant
Classification |
UL900, Class 2,
Non Fire Retardant |
Flotation Foam:
Common Uses:
Boats, Marinas, Patios, Pools, Seat Pads, Yards,
Isolation Steel from Masonry, Metal from metal (curtain walls ect.)
Shipping Weight: .375lb.- Per 1" x 12" x 12" |
|
Property |
Test Method |
Typical Values |
|
Density |
ASTM D- 1667 |
3.5 p.c.f |
|
Compression Deflection 25% |
ASTM D- 1056 |
1.5 - 3.0 psi |
|
Comp. Set 25% |
ASTM D- 1056 |
24% max |
Comp. Set 50%
(sample size 1" x 2" x 2") |
ASTM D- 1056
(ASTM D- 1667) |
50% max
(15% max*) |
|
Tensile |
ASTM D- 412 |
40 min. |
|
Elongation |
ASTM D- 412 |
100% min |
|
Water Absorption |
ASTM D- 1056 |
10% max wt. |
|
Heat Aging |
ASTM D- 1056
(22 hrs. @ 158 F) |
+/-30% |
|
Thermal Stability |
ASTM D- 548
(% change in length after 7 days @ 220F) |
7% max wt. |
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Ozone Resistance |
ASTM D- 1171 |
Pass |
Temperature
(Lower limit to upper limit) |
|
-40F to 220F |
Charcoal Regular :
Common Uses:
sound deadening,
packaging, cases, and engine covers (only if there is no contact with
extreme heat)
Charcoal Regular foam is a good quality
foam with a medium feel. Common applications include cost effective
acoustics, cases and packaging.sound deadening, packaging, cases, and for
engine covers if their is no contact with oil or flames. |
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Charcoal Firm:
Common Uses : sound deadening, packaging, and cases.
Charcoal Firm foam is a great quality foam with a firm feel. Common
applications include cost effective acoustics, cases and packaging. |
| Color :
|
Charcoal
|
Color : |
Charcoal |
| Life :
|
8-10 years |
Life : |
8-10
years |
|
Density (Lbs./Cubic Ft.): |
1.3 |
Density (Lbs./Cubic Ft.): |
1.7
|
|
25% IFD (Lbs): |
36 |
25% IFD (Lbs): |
70 |
|
Support Factor (65%/25% Min.): |
Min. 3.00 |
Support Factor (65%/25% Min.): |
1.90 |
|
Air Flow (CFM): |
1.90 |
Air Flow (CFM) Min.: |
3.00 |
|
Tensile (PSI): |
Min. 14.0 |
Tensile (PSI) Min.: |
10.0 |
|
Elongation (%): |
Min. 200 |
Elongation (%) Min.: |
150 |
|
Tear (PPI) Min.: |
1.50 |
Tear (PPI) Min.: |
1.00 |
|
Resiliency (%): |
Min. 40 |
Resiliency (%) Min.: |
25 |
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Fire Retardant Classification: |
UL900, Class 2, Non Fire Retardant |
Fire Retardant Classification: |
Calif. TB #117 |
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Polyethylene Foam Planks
Common Uses:
industrial casketing applications,
thermal insulation
applications, packaging, archery targets, flotation devices, bumper padding
for boats, outdoor applications |
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Specifications:
|
Closed Cell / Ethylene-Ether Foam / Celluplank |
|
Test Method: |
ASTM D3575-93 |
| Density (Lbs./CubicFt.):
|
2.3 |
4.0 |
6.0 |
|
Colors |
White, Blue,
Pink, Black |
White, Black |
White, Black |
|
Compressive Strength-Vertical Direction (psi) |
10.5
19.0 |
17.5
29.0 |
30.0
44.0 |
|
Compression Set (%) |
18.0 |
10.0 |
9.0 |
|
Compression Creep |
<5% @ 2.0 psi |
<5% @ 3.0 psi |
<5% @ 5.0 psi |
Tensile Strength (psi)
(@ 1/2" Thickness) |
42
35 |
82
75 |
111
96 |
Tear Resistance (lb/in)
(@1/2" Thickness) |
13
11 |
31
29 |
43
39 |
|
Cell Size (mm) |
1.0 |
0.9 |
0.9 |
|
Water Absorption (lb/ft2) |
<0.2 |
<0.1 |
<0.1 |
|
Bouyancy (Lbs./Cubic Ft.): |
58 |
|
|
|
Thermal Stability |
<5% |
<5% |
<5% |
Static Decay
(Anti-Static Grade) |
<2 sec |
<2 sec |
<2 sec |
Surface Resistivity
(Anti-Static Grade) |
1.0 x 10(10)-
1.0 x 10(12) |
Thermal Conductivity k-Value
(BTU-IN/HR-FT2-F) |
0.40 - 0.48 |
Thermal Resistance R-Value
(HR-FT2-F/BTU) |
2.09 -
2.48 |
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Please call or email, if you would like more spec. on
polyethylene foam. |
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